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Friction Stir Welding Machine

Advanced Friction Stir Welding Solutions

Precision-engineered FSW machines, aluminum joining systems, and automated production lines for aerospace, rail, EV, and semiconductor industries.

About AEE Lightweight

Aerospace Engineering Equipment (Suzhou) Co., Ltd. ("AEE") is one of the world's leading companies focused on Friction Stir Welding (FSW) technologies. We develop not only advanced FSW equipment and processes but also complete manufacturing solutions for welding modules across high-tech industries.

With a strong commitment to innovation, AEE has pioneered new technologies such as high-speed welding, heavy-thickness plate FSW, constant pressure FSW, and curved surface welding. Our solutions are trusted by global leaders in aerospace, rail transportation, electric vehicles, and semiconductor cooling systems.

10+
Years of Industry Leadership
50+
Global Installations
AEE Factory

Innovative FSW Technologies

AEE continues to push the boundaries of friction stir welding with cutting-edge advancements that solve complex joining challenges in aluminum and other materials.

High-Speed Welding

Achieve faster cycle times without compromising weld integrity, ideal for mass production environments.

Heavy-Thickness Plate FSW

Capable of welding plates up to 50mm thick, enabling structural applications in shipbuilding and heavy machinery.

Constant Pressure FSW

Maintains consistent forging force for uniform weld quality across variable geometries and tolerances.

Curved Surface FSW

Advanced 5-axis control enables precise welding on complex curved and contoured surfaces.

Bobbin FSW

Dual-shoulder tool design eliminates the need for backing fixtures, perfect for thin or unsupported joints.

R-FSSW (Retractable)

Enables spot welding with minimal exit hole, ideal for sheet metal and enclosure applications.

Cast Aluminum FSW

Specialized process parameters and tooling for reliable joining of cast aluminum alloys.

Friction Stir Spot Welding

Fast, solid-state spot joining alternative to resistance spot welding with superior strength.

Our Product Range

Comprehensive portfolio of Friction Stir Welding machines, tools, and automated production lines designed for industrial scalability and precision.

Heavy Head FSW Machine

Heavy Head FSW Machine

Robust design for high-load applications, ideal for thick-section welding in aerospace and defense sectors.

  • • High rigidity spindle system
  • • Integrated force control
  • • Customizable Z-axis travel
Dual Station FSW Machine

Dual Station FSW Machine

Maximize uptime with alternating workstations—while one part is being welded, the other is loaded/unloaded.

  • • Increased productivity by up to 40%
  • • Quick-change tooling
  • • Safety interlocks and guarding
Static Gantry FSW Machine

Static Gantry FSW Machine

Fixed bridge design for exceptional stability during long seam welding of extrusions and panels.

  • • High geometric accuracy
  • • Linear motor drives available
  • • Optional 5-axis head
Dynamic Gantry FSW Machine

Dynamic Gantry FSW Machine

Moving bridge configuration allows for larger work envelopes and integration into production lines.

  • • Scalable X-axis length
  • • High-speed positioning
  • • Modular design
Image: 5-Axis FSW Machine

5-Axis FSW Machine

Advanced kinematics for welding complex 3D geometries with full tool orientation control.

  • • CNC-controlled tilt and rotation
  • • Offline programming support
  • • Ideal for aerospace components
Image: Dual Head FSW Machine

Dual Head FSW Machine

Simultaneous welding from two positions—perfect for symmetrical structures like EV battery trays.

  • • Synchronized motion control
  • • Reduced cycle time
  • • Independent head programming
Image: FSW Robot

Friction Stir (Spot) Welding Robot

Robotic integration of FSW for flexible, reprogrammable welding cells in dynamic manufacturing lines.

  • • Compatible with major robot brands
  • • Force-controlled end effector
  • • Path teaching via pendant
Image: Automatic Production Line

Automatic Production Line

End-to-end automation for high-volume FSW applications including loading, welding, and unloading.

  • • PLC + HMI control system
  • • Vision-guided part handling
  • • Data logging and traceability

Proven Applications

•
SpaceX Launch Vehicles: FSW technology enables lightweight, high-strength fuel tank assembly.
•
Electric Vehicle Battery Trays: High-speed, leak-tight welding for aluminum enclosures.
•
Semiconductor Liquid Cooling Plates: Precision welding of micro-channel heat exchangers.
•
Rail Car Bodies: Longitudinal seam welding of extruded aluminum profiles.
•
Aerospace Structures: Joining of wing skins, stringers, and fuselage panels.
200+
Machines Delivered Worldwide
15+
Countries Served
99.2%
Customer Satisfaction Rate
7x
Faster Than Conventional Welding

Latest News & Insights

May 18–20, 2021

Aluminum 2021 Düsseldorf Exhibition

Visit us at Booth 9G57 to see live demonstrations of our latest FSW machines and automation solutions.

June 17, 2020

FSW Helps SpaceX Lift Off

Friction Stir Welding plays a critical role in the construction of Falcon 9 fuel tanks, enabling reliability and performance.

September 26, 2023

Dual-Head FSW for EVs

New gantry machine launched for high-efficiency welding of electric vehicle battery housings.

Get in Touch

Ready to explore how AEE’s Friction Stir Welding solutions can transform your manufacturing process?

+86 18516195956
No.81 North Guandu Road, Wuzhong District, 215104, Suzhou, China

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