Castel New Material | Wear-Resistant Solutions with Ultrafuse Technology

We Are Castel New Material

We make wear solutions that last. Castel employs a unique manufacturing technology for applying wear-resistant chromium carbides and complex carbides onto a steel base plate. Our core innovation lies in a distinctive weld pool connection method, resulting in an exceptionally flat, crack-free wear-resistant surface.

Through continuous development and real-world testing, Castel has earned excellent customer feedback across global mining, cement, and industrial sectors. Our products are used locally and exported worldwide, setting new standards in durability and performance.

15+

Years Experience

50+

Global Clients

100%

Quality Tested

What is Ultrafuse™ Technology?

Let’s see how our material makes better performance in demanding industrial environments.

Fused Chromium Carbides

Ultrafuse plates utilize a fusion process that bonds chromium carbides directly into the steel matrix, creating a metallurgical bond far stronger than overlay coatings.

Crack-Free Surface

Our unique weld pool method eliminates micro-cracks, ensuring a smooth, flat surface ideal for chutes, hoppers, and material handling systems.

Superior Wear Life

Outperforms traditional weld plates and QT (quenched & tempered) steel in ASTM-G65 abrasion tests, delivering up to 5x longer service life.

Ultrafuse vs. Traditional Materials

Chutes & Hoppers

Reduced downtime, smoother flow, no clogging due to flat surface.

Fans & Cyclones

Resists particle impact and erosion in high-velocity air streams.

Mobile & Fixed Plants

Ideal for crushers, screens, and conveyors in mining and aggregates.

Our Product Range

Castel’s Ultrafuse™ wear plates are engineered for extreme abrasion resistance and long-term reliability in the harshest environments.

Ultrafuse 35

High-performance chromium carbide plate with 35% carbide volume. Ideal for medium to heavy abrasion.

Hardness: 60-65 HRC
Thickness: 6–30 mm
Base: Q235 or Q355

Hot Product

Ultrafuse 50

Premium wear plate with 50% carbide content. Designed for extreme abrasion in mining and cement.

Hardness: 63-68 HRC
Thickness: 8–40 mm
Base: Q355 or custom

Top Seller

Pre-Polished Ultrafuse

Smooth finish reduces material adhesion. Perfect for sticky ores and high-moisture environments.

Surface Ra: <0.8μm
Reduces buildup by 70%
Custom finishes available

Complex Carbide Series

Multi-carbide formulation for impact + abrasion resistance. Used in crushers and impact zones.

Toughness: 15–20 J
Impact resistant
Custom alloy options

Custom Shapes

We fabricate wear plates into cones, curves, and complex geometries for your equipment.

Rolling & pressing
Conical forming
On-site measurement

Ultrafuse Lightning

Fast-delivery standard sizes. Stock available in 6–12 mm thicknesses.

Ships in 3–5 days
Standard 1.5m x 0.75m
Global shipping

Repair & Overlay

On-site or in-factory repair of worn components using Ultrafuse technology.

Field service available
Minimize downtime
Cost-effective renewal

Technical Brochures

Download full specs, test data, and application guides for all Ultrafuse products.

ASTM-G65 reports
Microstructure analysis
Installation guides

View Full Product Catalog

Our Capabilities & Services

Precision Cutting

Ultrafuse plates can be cut via plasma arc, line cutting, or laser. Flame cutting is not recommended.

Forming & Bending

Plates can be rolled, pressed, or formed into curved surfaces and cones. Force must be vertical to surface.

Machining

Processing via EDM (Electric Discharge Machining) only. Not compatible with ordinary machine tools.

Joining & Attaching

Welding, bolting, and mechanical fastening options available. Full technical support provided.

Custom Fabrication

From design to delivery — we manufacture wear parts to your exact specifications and drawings.

Global Support

Exported worldwide with technical assistance, installation guidance, and after-sales service.

Frequently Asked Questions

Can Ultrafuse plates be flame cut?

No, flame cutting is not recommended. Use plasma arc, laser, or line cutting methods instead.

How are Ultrafuse plates machined?

They must be processed using Electric Discharge Machining (EDM). Ordinary machine tools cannot handle the hardness.

Can the plates be bent or formed?

Yes, Ultrafuse plates can be rolled, pressed, or formed into curves and cones. Ensure force is applied vertically to the surface.

What industries use Ultrafuse technology?

Mining, cement, power generation, aggregates, and any industry with severe abrasion challenges.

Is there a pre-polished option?

Yes, Pre-Polished Ultrafuse reduces material buildup and improves flow in sticky applications.

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Engineered for Extreme Wear Resistance