The Leader in Wiped-Film & Short-Path Distillation

Experts in turn-key systems, evaporators, toll manufacturing, and custom high-vacuum distillation solutions. Partnered with GIG Karasek — the world’s largest thin film system fabricator.

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20+ Years

Experience in high-vacuum distillation design and operation

Global Reach

Projects from Indonesia to the USA, China to Europe

On Time & On Budget

Proven track record of project execution

About InCon Process Systems

InCon Process Systems is a recognized leader in the design, piloting, and purification of specialty chemicals. With unmatched expertise in molecular distillation, we specialize in the production of nutritional compounds, fine synthetic chemicals, and high-purity monomers and polymers.

Our unique dual role as both a contract manufacturer and equipment fabricator ensures robust, reliable plants supported by personnel with over 20 years of hands-on experience in high-vacuum distillation systems.

Pilot development & scale-up
Full plant design, fabrication, and startup
Toll distillation & contract manufacturing
In-house chemical analysis & feasibility testing

Our Equipment & Systems

Custom-engineered solutions for high-vacuum distillation, from pilot scale to industrial plants.

Wiped-Film Evaporator

High-efficiency evaporators for heat-sensitive materials. Ideal for monomer recovery, polymer devolatilization, and thermal cracking.

• Available in Hastelloy, Inconel, Titanium
• Capacities from lab to industrial scale
• POWERFILM rotor technology for +30% capacity

Short Path Distillation

Ultra-high vacuum systems for molecular distillation of sensitive compounds. Used in nutraceuticals, flavors, and fine chemicals.

• Short residence time & low thermal stress
• High-purity separation
• Custom rotors and condenser designs

Agitated Thin Film Evaporator

For viscous, fouling, or heat-sensitive materials. Provides excellent heat transfer and continuous operation.

• High surface renewal
• Low hold-up volume
• Ideal for polymer processing

Toll Distillation Services

Contract manufacturing for high-value chemicals. We process your materials with precision and confidentiality.

• Kilogram to tanker-truck quantities
• Full analytical support
• GMP-compliant facilities

Laboratory Short Path

Bench-scale systems for process development, feasibility testing, and small-batch production.

• Quick turnaround for R&D
• Data for scale-up
• Compatible with exotic materials

POWERFILM Rotor Technology

Proprietary rotor design that increases evaporator capacity by up to 30% over conventional systems.

• Enhanced film distribution
• Reduced fouling
• Higher throughput & efficiency

Vacuum Distillation Systems

Complete turn-key systems including vacuum pumps, controls, and instrumentation for high-purity separations.

• Full system integration
• PLC/SCADA automation
• Startup & training included

Custom Fabrication

We build to your design: heat exchangers, columns, reactors, and falling film evaporators in exotic alloys.

• Hastelloy, Monel, Zirconium, Titanium
• ASME-certified welding
• Full QA/QC documentation

Lactic Acid Vacuum Distillation

Specialized process offering up to 95% recovery of lactic acid from fermentation broths.

• High yield & purity
• Energy-efficient design
• Sustainable processing

Pilot Plant Development

From bench feasibility to full pilot-scale operation. We develop your process with full analytical support.

• Process optimization
• Data for commercial scale-up
• Risk reduction

Why Choose IPS-GIGK?

Proven Expertise

Over 20 years of experience in high-vacuum distillation design, operation, and scale-up.

Turn-Key Solutions

From concept to commissioning — we handle design, fabrication, delivery, and startup.

Global Partnership

Exclusive partnership with GIG Karasek, the world’s largest thin film system fabricator.

POWERFILM Technology

Proprietary rotor design increases capacity by up to 30% over conventional systems.

On Time & On Budget

Proven track record of delivering complex projects on schedule and within budget.

In-House Analysis

Full bench laboratory for feasibility testing, process development, and QC support.

Frequently Asked Questions

What is the difference between wiped-film and short-path distillation?

Wiped-film evaporators use mechanical wipers to spread a thin film over a heated surface under vacuum, ideal for heat-sensitive and viscous materials. Short-path distillation operates at ultra-high vacuum with very short vapor paths, enabling molecular distillation for high-purity separations.

Can you handle exotic materials like titanium or zirconium?

Yes. GIG Karasek has been fabricating world-class titanium equipment since 1954. We also work with Hastelloy, Inconel, Monel, and zirconium for corrosive or high-temperature applications.

Do you offer toll processing services?

Yes. We provide confidential toll distillation services from kilogram to tanker-truck quantities, with full analytical support and process optimization.

What is POWERFILM rotor technology?

POWERFILM is our proprietary rotor design that improves film distribution and heat transfer, increasing evaporator capacity by up to 30% compared to conventional systems.

Can you help scale up from lab to production?

Absolutely. We specialize in pilot development and scale-up, using bench data to design and build full-scale commercial plants with minimal risk.

Contact Sales

Reach out for a proposal, technical consultation, or equipment quote.

Sales Manager

Dan Stock

Office: (630) 549-0394

Cell: (847) 306-9083

Email: [email protected]

Main Office

InCon Process Systems, Inc.

PO Box 268

St. Charles, IL 60174, USA

Phone: (630) 549-0394

Email: [email protected]

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