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Innovative Solutions for Global Protective Helmets

Over 20 years of excellence in helmet manufacturing. Leading OEM & ODM partner for smart, cycling, motorcycle, ski, and specialty helmets with cutting-edge technology and sustainable materials.

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Customized OEM & ODM Professional Helmet Manufacturer

Vital Sports is a leading helmet factory with over 20 years of high-end helmet manufacturing experience. Based in Dongguan, China — just 45 minutes from Hong Kong — we specialize in smart helmets, cycling, ski, skateboard, horse riding, motorcycle, rock climbing, inline skate, and ice speed helmets.

Our focus on innovation, strong R&D capabilities, and vertically integrated manufacturing resources make us a trusted partner for global brands seeking advanced protective solutions.

Helmet Manufacturing Helmet Design Helmet Testing Helmet Product

Advanced TECH & Innovation

We lead the industry with breakthrough technologies in smart connectivity, impact protection, and sustainable materials.

Smart Helmet Innovation

Seamless integration of LED, GPS, camera, brake lights, and turning signals via app-controlled smart helmets. Leading the intelligent helmet trend.

Bluetooth Mesh Intercom

Dynamic BLE Mesh Intercom technology enables instant, multi-channel communication between riders — perfect for group rides and safety.

Carbon Fiber Technology

Lightweight, high-strength composite engineering for superior impact resistance, multiple-impact resilience, and reduced rebound.

Low Energy Impacts Solution

Engineered to absorb and dissipate low-speed impacts more effectively, enhancing protection in urban and commuter environments.

Shock Absorbing System

Advanced EPS and multi-density foam systems designed to maximize energy absorption during collisions.

Sustainable Materials

Committed to eco-friendly manufacturing with recyclable and bio-based materials without compromising safety or performance.

Product Development Capabilities

From concept to production, we deliver innovation at every stage.

R&D & Design

  • • Innovative concept development
  • • CAD modeling & 3D prototyping
  • • Mold flow analysis
  • • DFM (Design for Manufacturing)
  • • Aerodynamic drag & airflow analysis
  • • Predicted flow field evaluation

Quality & Testing

  • • In-house Cadex test facility
  • • Full compliance with global standards
  • • FMEA, DFX, FEA Simulation
  • • FAI, SOP, PDCA, SPC processes
  • • Lifecycle Quality Management
  • • Assembly tolerance analysis

Our Product Range

Engineered for performance, safety, and innovation across all categories.

VB010 Smart Helmet

VB010 Smart Helmet

Integrated Bluetooth, LED signals, and app control for urban riders.

VB009 Mountain Bike Helmet

VB009 MTB Helmet

Lightweight carbon composite with enhanced rear coverage and ventilation.

VB039 Urban Commute Helmet

VB039 Urban Helmet

Stylish, foldable design with integrated lights and MIPS protection.

VB011 Ski Helmet

VB011 Ski Helmet

Thermal regulation, audio-ready, and ASTM 2040 certified.

VB050 Kids Helmet

VB050 Kids Helmet

Fun designs, lightweight, and CPSC/EN1078 compliant for safety.

VB025 Skate Helmet

VB025 Skate Helmet

Full-wrap design with abrasion-resistant shell for skateboarders.

VB068C Motorcycle Helmet

VB068C Moto Helmet

Modular design with Bluetooth mesh intercom and quick-release visor.

VW219 Watersport Helmet

VW219 Watersport

Buoyant, impact-resistant design for wakeboarding and water sports.

VW061 Climbing Helmet

VW061 Climbing Helmet

Ultra-light, ventilated, and certified for mountaineering and rock climbing.

VW056 Downhill Helmet

VW056 Downhill

Full-face protection with extended chin bar and MIPS+ system.

VB069 Road Cycling Helmet

VB069 Road Helmet

Aerodynamic design with 18 ventilation channels and sub-250g weight.

VW208 Urban Commute

VW208 Urban Commute

Integrated anti-theft lock, lights, and app-based crash detection.

Why Choose Us

01

Advanced Equipment

ABB 6-axis robots, Kurtz EPS, and Cadex testing for precision manufacturing.

02

Production Capacity

Build-to-order and JIT production with high first-pass yield and quality control.

03

R&D Excellence

Customer-oriented innovation with best-in-class helmet manufacturing solutions.

04

Experienced Team

Trusted, dedicated R&D team with 20+ years of global helmet expertise.

Stay Connected

Please visit our official website to get in touch. We respond to inquiries within 24 hours.

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